100ml-1000ml engine oil filling line

Flowmatic Based Filling Machine with PLC HMI ACRYLIC CABINET PRODUCT HOPPER

Features:

• Accuracy – Easy to use and easy to adjust the volume dispensed with a simple control setting
• Control of both pump speed and position during the fill cycle guarantees accurate filling
• Changeover is quick with ability to store multiple programs in the PLC controller
• All machine adjustments are designed for fast changes
• Customization – Construction materials, contact parts, pump style, number of fill heads, and other options allow simple customization to your filling needs
• True positive displacement filling provides increased filling accuracy with products prone to viscosity change
• Variable fill rate control (ramp up/down) prevents foam and produces a clean accurate end to the fill cycle
• PLC Controlled
• All components contacts parts stainless steel  with cabinet
• Diving nozzle
• Positive shut off valve x 2, 4, 6 to 24 nozzle etc.
• As flushing system is given the product change over time is 15 to 20 minutes.
• As setting of the volume is through PLC product change time is 15 to 20 minutes. To make it faster we have provided within built memory which can store and recall whenever required.

The estimated filling speed of the machine is as follows:

• available from 10 bottles per minute to 100 bottles per minute and more.

MACHINE’S UTILITY REQUIREMENT (CUSTOMER NEED TO ARRANGE) 

• Pneumatic Air with all connection upto machines.
• Voltage Stabilizer to control power fluctuation.
• Main Electrical Power Input till Machine.
• Well Trained Operator for Operating the Machine.
• Un-Skilled Helper to help the Operator

Electronic controls

• PLC controls for various functions of the machine. Touch screen HMI to display various user-friendly messages. Volume setting on touch screen facilitates minimum changeover time. The preset values programs are stored in non-volatile memory which makes the machine totally flexible, universal and “filler friendly”.

Change Over

• Minimum changeover time is required while changing from one pack size to other pack size.

Utilities Required

• 415 Volts, 50 Hz, A.C. 3 phase power supply with neutral
• 6 Kg Pressure compressed air/ 3 CFM

Material of Construction:

• Constructed in Stainless steel with SS-304 contact parts.

Components  Name	Make
Frame MOC	SS 304
Nozzle MOC	SS 316
Conveyor Chain	SS 304
PLC make	Delta /Siemens/Snyder/ or Equivalent
Gear box make	SEW /Rotomotive or Equivalent
VFD make	Siemens/delta or Equivalent
Sensor make	Leuze – USA  or  Sick Germany make
All Electrical / Electronic cables	Labb – Germany make or Equivalent

Capping machine with CAP ELEVATOR

Salient Features:

• No container no cap arrangement.
• Single motor synchronizes conveyor, star wheel & platform turret.
• Adjustable height of conveyor belt.
• All contact parts are made out of stainless steel.
• Low noise level, low power consumptions.
• AC frequency drive for variable speed

 

Technical details.

Sr no	Model	SBCS-60S
	Type of machine	Rotary
	Machine output	available from 10 bottles per minute to 100 bottles per minute and more.
	Working height / Feed Height	860 mm (+50 mm)
	Main machine drive	Delta/spectra/Schneider
	Main motor	Pushpak /ABB
	Main gearbox	Chamunda/ABB
	Height adjustment	(+50 mm)
	MOC of machine frame	Mild Steel powder coated and outside cladding SS 304
	MOC of Contact Parts	Stainless Steel 304
	Machine Covers	Stainless Steel 304
	MOC of all vital shafts	EN 31 / Stainless Steel 304
	MOC of Conveyor	ü  Conveyor Slat  Stainless Steel 304 Slat with Nylon Strips on Side ü  Conveyor Shafts  Mild Steel with Hard Chrome or Zinc Plating ü  Conveyor Sprockets  Mild Steel or Nylon
	Control Panel	Relay Card (Push Button Type )
	a) MOC of Main Control panel	Mild Steel powder coated
	b) MOC of Operating panel	Stainless Steel 304
	Revolving operating panel	Stainless Steel 304
	Speed control	VFD
	VFD make	Delta/spectra/Schneider
	Pneumatics	SMC / Festo / Janatics
	Sensors	Sick / Leuze / Panasonic
	Change parts offered for SKU’s	Nylocast
	Centralized Lubrication system	Oil Cup
	Plating	zinc and hard chrome
	Ball bearings	SKF / Niche
	All chains	Drive Chain: Diamond
	Screw Fastenters	Stainless Steel 304
	Power Input	ü  Power   :                                               2 KW / 230 V.AC ü  Phase    :                                               Single Phase ü  Compressed Air Required :           2 bar / 5 kg pressure
	Control Voltage	230 V AC
	Machine overload	245 watt

Induction Cap Sealing Machine

Induction Sealer Control Panel
Electrical Input Requirements:	230VAC Single Phase 50 Hertz 10Amperes.
MOC:	Stainless Steel Grade 304
Sealing Speeds:	available from 10 bottles per minute to 100 bottles per minute and more.
Neck/Cap Diameters:	25mm – 70mm.
Type Of Sealing Head:	Tunnel Type Induction Head
Adjustable Height:	0 – 300mm.

Sticker Labelling Machine with PLC HMI SERVO MOTOR

Description:

 

SBSL-120D is one of the most users friendly. The machine is used for two sides labelling on Round surface of different size of Round container. It is capable to labelling available from 10 bottles per minute to 100 bottles per minute and more depending on products and label size. The automatic model is equipped with belt spacing device resulting in a simple to “No change parts required”.

Operation: 

 

The containers positioned & curate spacing between two containers by the belt spacing device and a belt drive mechanism hold the container from top of the container for two sides labelling on square container at the labelling point, an electronics product sensor sense container & relies a label from self adhesive label roll. If machine is equipped with batch printing device in that case batch printing device prints the batch no. & other matter on label during label is stationary means time between sensing of two label. Then the labelled container moves further through a rubber pressing belt & stationary rubber pad that ensures neat & perfect fixing of label.

SPECIFICATION OF THE EQUIPMENT MACHINE’S BASICS :-

 

Machine Name	Automatic Front and Back Labelling Machine
Model	Servo Based Machine
Product	Flat/Oval/Square  Bottle
Production Speed Per Minute	available from 10 bottles per minute to 100 bottles per minute and more.
Number of Labeling Dispenser	2 Labeling Dispenser Head
Application	Labeling on front and back side of container
Labels Requirement	Self Adhesive Sticker Labels in Roll Form having consistence 3 mm gaps between the 2 labels.
Label Material	Self Adhesive Cromo Paper Labels
Label Roll Outer Diameter	Maximum 300 mm
Label Core ID	75 mm
Label Dispensing Accuracy	+1 mm
Container Holding Unit	Belt Type Spring Based Top Conveyor.
Working Height	850 mm (+50 mm)
Conveyor Length	8 Feet
Machine Dimension	Approx 8 (L) x 7 (W) x 5 (H) – in Feet
Transparent Sensor	Extra Cost
Silent Feature	Ø  S.S. 304 construction including main machine frame. Ø  Built in product counter. Ø  “No Container – No Label” an electronic sensing device avoids wastage of labels. Ø  Machine is suitable for round container for wrap around labeling with the help of Change Parts. Ø  Easy to change label application height Ø  Top Conveyor to holding product at the time of labeling. Ø  Built In A.C. Variable Frequency Drive System. Ø  In compliance with cGMP.

Special Note: Technical Specifications & Components can be changed as per product without any intimation.

 

 Safety Features:

• All the electrical connections and motors parts should be provided with suitable, removable guarding panels or should be enclosed in boxes.
• The machine should be provided with safety interlocks.
• All the electrical wiring should be covered with guards.
• All components are having proper single earthling.
• Operator accessible area i.e. Electrical Panel, Console, safety interlocks, Switches and sensors etc. should be Operating on 24 V DC supply wherever possible.
• Machine & machine parts should have smooth edges & corners for working safely.
• Main motor & feeder motors should be protected against overload through overload relays& interlocked with machine start, immediately stopping the machine & overload message should be displayed on the screen.
• Emergency stop switch should be provided on front panel single sides of the machine & on the operator interface panel for immediate stopping in case of emergency.
• The machine should have provision for disconnecting main power at an accessible place.
• Noise level of the machine at optimum speed should be within the limit.
• The Jog mode / inching mode should have double switch facility in order to ensure two hand operations to prevent an incidence.

MACHINE’S MATERIAL OF CONSTRUCTION:-

 

Machine Main Base Frame	Mild Steel or Stainless Steel 304
Machine Coverings	Complete in Stainless Steel 304
Product Contact Parts	Stainless Steel 304
Non Contact Parts	Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable)
Conveyor Belt	Rubber Belt (Stainless Steel – for heavy products)
Conveyor Shafts	Mild Steel with Hard Chrome or Zinc Plating
Conveyor Sprockets	Mild Steel or Nylon
Bearings	SKF / Niche / Equivalent
Plating(Wherever Applicable)	ENP / Zinc / Hard Chrome / Blackening
TOP Conveyor Belt	Timing Sponge Belt
Guide Rod & Pin	Stainless Steel 304
Dispenser Rollers	Rubber Molded + Aluminum + Knurling Rollers
Dispenser Unit Up & Down	Screw Based UP & DOWN Assembly